Aluminium Foil Trays | Foil Pans

Aluminum foil trays are versatile, sustainable, and functional packaging solutions ideal for food, logistics, and industrial applications. Made from recyclable aluminum foil, they offer excellent thermal resistance, durability, and environmental benefits. Their lightweight design and superior barrier properties make them perfect for preserving food freshness, enhancing logistics efficiency, and protecting industrial products. Discover how these innovative trays combine practicality with eco-consciousness to meet your packaging needs.

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Aluminum Foil Trays: A Sustainable and Functional Packaging Solution

 In today’s fast-paced industrial and commercial landscapes, efficient and eco-friendly packaging solutions are more critical than ever. Aluminum foil trays have emerged as a standout option, offering a perfect blend of functionality, durability, and environmental responsibility. This blog post explores aluminum foil trays’ comprehensive advantages, innovative designs, and the broad spectrum of applications they serve, making them an indispensable choice for modern businesses across various sectors.

Aluminium foil trays are widely used in food packaging, logistics, and manufacturing due to their functionality and environmental benefits. The following is a comprehensive analysis based on industry trends, technological developments, and market supply:

  1. Industry Trends and Market Outlook

    Global and Chinese Market Growth

    The global aluminium foil tray market is expected to grow steadily from 2024 to 2030. Key drivers include increased demand for food packaging, environmental policies, and the need for lightweight designs. China’s production capacity and output are rising as a major producer, with significant growth in 2024. Leading manufacturers are concentrated in industrial clusters like the Yangtze River Delta and the Pearl River Delta.

    Environmental Sustainability and Recycling

    Aluminium foil trays, known for their recyclability, are gaining popularity as alternatives to plastic and wooden pallets. Future technologies will focus on developing biodegradable aluminium materials and integrating innovative packaging solutions, such as RFID tags, to enhance supply chain efficiency.

    Regional Market Distribution

    North America and Europe remain key consumption markets, with demand concentrated in the food service and medical industries. China and Southeast Asia are emerging as growth hubs due to manufacturing upgrades and increasing export volumes.

  1. Key Application Scenarios

    Food and Baking Industry

    • Single-Use Aluminum Food Trays: Used for takeout, airline meals, baked goods, and more. Sizes vary (e.g., 222×222×46mm, 500ml square aluminum trays) and are designed to preserve freshness and resist high temperatures.
    • Air Fryer/Oven-Specific Aluminum Trays: Features like thickened patterns (e.g., SUE222) are intended for high-temperature cooking, offering easy cleaning and oil absorption.

    Logistics and Industrial Packaging

    • Thermal Insulation: Aluminium foil composite materials, such as tray covers and container linings, effectively block temperature fluctuations. They are ideal for cold-chain transportation and chemical storage.
    • Cushioning Design: Patented technologies (e.g., detachable spiral columns cushioning springs) improve tray load capacity, reducing transportation damage.
    • Standard Specifications: Bulk prices for common models (e.g., 6-inch round aluminum trays) range from 0.08 to 0.15 yuan each. Custom models (e.g., 900ml lidded aluminum trays) can cost 1.5-2 yuan per unit.

      Technological Innovation and Product Design

      Materials and Process Optimization

      • Composite Technologies: Common materials such as PET-AL-NY-CPE or CPP enhance moisture and rust resistance through lamination.
      • Lightweight Design: Aluminium alloy trays (e.g., Jiuda Elephant brand) weigh only 12-13kg, over 30% lighter than traditional wooden pallets while remaining corrosion-resistant.

      Functional Enhancements

      • Foldable Structure: Aluminum Trays with collapsible features (e.g., rotating spiral columns sliding ventilation panels) save warehouse space.
      • Surface Treatment: Coatings and embossing techniques improve aesthetic appeal and cater to high-end gift packaging needs.

      New Specifications for Aluminium Food Trays

      Popular New Specifications and Models

      Air Fryer/Oven-Specific Series

      • Deep Tray Sizes: New sizes include 6-inch (15cm), 7-inch (18cm), 8-inch (20cm), and 9-inch (23cm) with a depth of 4.6cm to meet high-temperature cooking demands.
      • Capacity Upgrades: For example, a 900ml tray with lid supports frozen food packaging and microwave heating. The thickness ranges from 0.08mm to 0.12mm, meeting food safety standards.

      Baking and Takeout Scenarios

      • Square Aluminum Trays: A 205×205mm shallow square tray with a 0.06-0.08mm thickness, suitable for baked goods like cakes and pizzas.
      • Single-Use Meal aluminum Trays: Square aluminum trays (222×222×46mm) and round trays (500ml) are designed to preserve flavor and prevent leakage, ideal for takeout deliveries.

      Custom Industrial Specifications

      • Large Capacity aluminum Trays: A 270×480×0.14mm aluminium stand-up bag is used for cold chain transport and chemical moisture protection.
      • Composite Material Trays: Made from PET-AL-NY-CPE, these trays range from 0.075mm to 0.18mm thick, offering high moisture resistance and thermal insulation.

      Technological Innovation and Material Upgrades

      • Thickened Embossed Design: Thickness increases to 0.08-0.12mm (e.g., SUE222 model), and the surface embossing enhances oil absorption and high-temperature resistance (up to 230°C), making them suitable for industrial ovens.
      • Lightweight and Eco-Friendly Materials: Using 8011 food-grade aluminium foil reduces tray weight (e.g., 6-inch tray weighs only 12-13g) while maintaining load-bearing capacity.
      • Recyclable Aluminum Trays: The proportion of recyclable trays has increased, with some manufacturers offering biodegradable coating products.

      Functional Structure Optimization

      • Foldable Trays: Features like rotating spiral columns allow up to 60% foldability, saving 50% of warehouse space.
      • Lidded, Sealed Trays: Equipped with silicone seals, these trays extend the shelf life of foods and are suitable for pre-packaged meals.

      Purchasing and Market Trends

      Price Range

     

    Regional Demand

    • North America and Europe prefer more extensive, deeper aluminum trays (8-9 inches), while China and Southeast Asia focus on medium to small sizes (6-7 inches).
    • Lightweight Aluminium Tray New Specifications Features

      Material Optimization for Lightweight Design

      • High-Strength Lightweight Alloys: Food-grade alloys like 8011 and 3003 are used, with thicknesses ranging from 0.06 to 0.12mm, reducing weight by over 30% compared to traditional aluminum trays while maintaining compressive strength (e.g., a 6-inch round tray weighs only 12-13g).
      • Case Study: New energy battery trays made from 7-series aerospace aluminium achieve lightweight design while maintaining load-bearing capacity (2T static load, 1.2T dynamic load) for cold chain transport.

      Composite Technology Innovation

      • Multi-Layer Composite Structure: PET-AL-NY-CPE composite material is enhanced by lamination technology for improved moisture resistance and insulation. The thickness ranges from 0.075mm to 0.18mm.
      • Biodegradable Coatings: Some manufacturers have introduced bio-based coatings for aluminium foil trays, addressing both lightweight and environmental concerns.

      Structural Design Innovation

      • Embossing and Thin-Walled Design: Embossed patterns (e.g., SUE222 model) enhance oil absorption and temperature resistance (up to 230°C). This allows for a material thickness as low as 0.08mm while maintaining deformation resistance.
      • Thin-Walled Deep-Drawing Technology: Deep aluminum trays, such as 9-inch trays with a depth of 4.6cm, increase capacity by 40% while reducing weight.
      • Modular and Foldable Structures: Removable frames allow aluminum trays to weigh only 12-13kg, a 40% reduction compared to traditional wooden pallets.

      Specifications Upgrades for Adapted Applications

      Food Industry-Specific Specifications

      • Air Fryer/Oven Series: 6-9 inch round deep aluminum trays (15-23cm) with 4.6cm depth support a 900ml capacity, adaptable to temperatures ranging from -40°C to 230°C.
      • Pre-Packaged Meal Packaging: A 205×205mm square shallow tray with a silicone sealing lid, 0.06mm thick, extends shelf life to 7 days.

      Industrial Logistics Specifications

      • Large Stand-Up Bags (270×480×0.14mm): Manufactured using aluminium foil composite sewing technology, these bags reduce weight by 40% while supporting chemical moisture-proof transport.
      • Container Insulation Linings: These linings, made from lightweight aluminium foil layers, reduce weight by 30%.

      Production Process Innovations

      Intelligent Forming Technology

      • Fully Automatic Aluminium Foil Cup Machine (e.g., JDGT-B model): Capable of producing 15-35 aluminum trays per minute, this machine supports multi-material processing (e.g., oil-resistant paper, aluminium foil) with a tolerance of ±0.1mm.

      Precision Welding Technology

      • Friction Stir Welding (FSW): Used in battery aluminum trays, this method achieves a welding seam strength of 90% of the base material’s strength, replacing traditional riveting and reducing weight by 15%.

      Environmental and Cost Benefits

      Recycling Rate

      • The proportion of recyclable aluminium foil trays has increased to 85%, and recycled aluminium reduces production costs by 20%.

      Economic Efficiency

      • Bulk purchasing of lightweight alfoil trays brings unit prices as low as 0.08 yuan each (for standard models), while customized options offer a 40% cost reduction compared to traditional methods.

      Policy Support

      • Government policies promoting food-grade aluminium foil packaging are expected to drive domestic market growth by over 18% in 2025.

4. Typical Application Scenarios

ScenarioNew Specification ProductCore Advantages
Prepared Food Packaging205×205mm Square Shallow Tray + Silicone Lid0.06mm ultra-thin design, extends shelf life up to 7 days
Baked GoodsThickened Embossed Pizza Pan (230°C Heat Resistant)Oil penetration resistance, suitable for continuous operation in industrial ovens
Cold Chain TransportAluminum Foil Composite Tray Cover (270×480mm)Multi-layer composite barrier, improves temperature fluctuation protection by 80%
Takeout Meal Box222×222×46mm Airline Meal BoxAroma retention, fold-resistant, meets international aviation transport standards

5. Procurement and Usage Recommendations

  • Scenario Selection: For high-acidity foods, aluminum-layer composite film packaging is recommended to avoid direct contact.

The Future of Aluminum Foil Trays: Innovation and Sustainability

Advancements in material science, production technologies, and a growing commitment to sustainability continue to drive the evolution of aluminum foil trays. As industries worldwide prioritize reducing their environmental footprint, aluminum foil trays are poised to play an even more significant role in packaging solutions. Their versatility, lightweight design, and superior protective qualities ensure they remain a preferred choice for businesses aiming to enhance operational efficiency while minimizing ecological impact.

Special Features of Aluminium Foil Trays | Foil Pans

Non-Stick Surface

The primary feature that makes this type of foil special is its non-stick surface, which ensures that food does not stick to it. This is particularly useful when cooking or baking, as it allows for easy food release and clean-up.

Embossed Pattern

The embossed pattern on the foil not only adds to its aesthetic appeal but also serves a practical purpose. The raised pattern can improve heat distribution, leading to more even cooking or baking results.

High Temperature Resistance

Non-stick embossed aluminum foil is highly resistant to high temperatures, making it safe for use in ovens, grills, and over open fires.

Food Safe

The coating used to achieve the non-stick property is typically food-grade and does not interfere with the flavor or safety of the food.

Versatility

It can be used in a variety of ways, from cooking and baking to food storage and packaging. This versatility makes it an essential item in both commercial kitchens and household pantries.

Durability

Despite being thin, non-stick embossed aluminum foil is quite strong and resistant to ripping and tearing. This durability ensures it can withstand various cooking and storage conditions.

Experience Superior Cooking Convenience with Yutwin's Aluminium Foil Trays | Foil Pans

Yutwin’s Non-stick Embossed Aluminum Foil: Ultimate Protection for High-Heat Cooking and Easy Cleanup

Experience hassle-free cooking with Yutwin’s Non-stick Embossed Aluminum Foil. With a silicone oil coating on one side, Yutwin’s non-stick aluminum foil ensures food slides right off, offering an efficient solution for high-heat environments, though it is not recommended for use directly on an open flame.

Yutwin’s aluminum foil is more than just convenient, it’s also safe. As a food-grade aluminum foil product, it surpasses all food safety standards and is devoid of any harmful chemicals. The embossed foil features regular thickness, providing a durable yet flexible solution for your cooking needs.

Designed for Multipurpose Use

Yutwin’s Aluminium Foil Trays | Foil Pans is the perfect companion in the kitchen. From lining baking trays and roasting pans, to wrapping food for storage, it offers excellent protection against light, oxygen, and bacteria. It can also help to maintain the moisture and temperature of your food, enhancing the overall cooking experience.

Ideal for Takeout & Catering Events

Ideal for both domestic kitchens and professional catering events, this premium non-stick foil features a handy cutting edge inside the packaging box, allowing you to easily adjust the foil size to your needs.

Heavy duty Design

Its heavy duty design ensures high puncture and tear resistance, making it ideal for covering and transporting various types of pans. It’s also great for lining pans for baking, boiling, and roasting to catch drippings, which allows for quick and easy cleanup. Moreover, it’s perfect for covering your grill grates to prevent sticking and burning.

Easy-To-Use Packaging

Packaged in a user-friendly cutter-box dispenser, this aluminum foil is perfect for commercial kitchen use. The convenient packaging design makes daily prep and cleanup a breeze for your kitchen staff, making our Non-stick Embossed Aluminum Foil an essential addition to your kitchen supplies.”

Why choose the Aluminium Foil Trays | Foil Pans from Yutwin?

Choosing the Non-stick Embossed Aluminum Foil from Yutwin offers several benefits that make it stand out:

  1. Yutwin’s embossed foil is made of high-quality materials, ensuring superior product quality. This quality translates to customer satisfaction and repeat business. 

  2. Our competitive pricing structure is made possible by Yutwin’s efficient manufacturing process. Wholesale and distribution customers can enjoy significant profits.

3.Yutwin are capable of maintaining stable production levels to meet high demand, ensuring wholesalers and distributors always have sufficient inventory.

4.Yutwin’s non-stick embossed aluminum foil has a wide range of applications, making it a top-selling product. It can be used for cooking, baking, food storage, and packaging, among others. This versatility helps increase sales.

5.Yutwin has established a good reputation in the market for producing high-quality products. Carrying Yutwin products can enhance the perceived quality and value of your product line.

6.Yutwin’s responsive customer service provides quick and effective responses to any inquiries or issues that may arise. This service level ensures smooth and efficient business relationships.

7.Yutwin’s aluminum foil is recyclable, making it an environmentally friendly choice. Offering sustainable products can enhance your brand reputation and attract the growing market of environmentally conscious consumers.
 

You can benefit from offering Yutwin’s Non-stick Embossed Aluminum Foil due to its high quality, competitive pricing, consistent supply, versatility, strong brand reputation, excellent customer service, and eco-friendly nature.

The production process of Aluminium Foil Trays | Foil Pans

In the food industry, aluminum foil has become a crucial element of packaging, particularly for baking, cooking, and food storage processes. The production process comprises three steps: rough rolling, intermediate rolling, and finishing rolling. The raw material for aluminum foil is cold-rolled aluminum coils with a thickness of 0.4-0.7 mm and a high rate of repetitive deformation. It is first pre-annealed at 240-480°C and then sent to the rolling mill, where it is rolled into a flat aluminum foil using a high-hardness and high-gloss roll press.

During the production process, an oxide film forms on the surface of the aluminum foil. This oxide film prevents the aluminum foil from reacting with the external environment, thus preserving its original properties. Furthermore, aluminum foil can be printed, laminated, and coated. By following a logical process, non-stick embossed aluminum foil products with consistent quality, appealing appearance, and excellent functionality can be produced.

Food-grade aluminum foil prevents food from absorbing moisture, spoilage, and deterioration while preserving its original flavor and aroma. Non-stick embossed aluminum foil is extensively used in food packaging. The main production processes are as follows:

  1. Material selection: Food-grade aluminum alloy is chosen as the base material to ensure the purity and quality of the raw material. 

  2. Melting of the aluminum alloy: The aluminum alloy is melted at a specific temperature. To prevent any changes in the properties of the aluminum alloy due to excessive or insufficient heat, this step requires rigorous temperature control.

  1. Continuous casting and rolling: After melting, the aluminum solution is formed into aluminum sheets via continuous casting and rolling. Parameters such as the temperature of the aluminum solution, casting speed, and cooling conditions need meticulous control during this process.
  2. Cold rolling: The aluminum sheet undergoes cold and hot rolling until it reaches the thickness standard required for aluminum foil. This process is repeated to ensure uniform thickness of the aluminum foil.
    1. Annealing: The cold-rolled aluminum foil is annealed to eliminate cold work hardening and enhance the foil’s flexibility.

    2. Coating and curing: A non-stick coating is applied to the annealed aluminum foil and then cured. During the coating process, uniform coverage of the aluminum foil surface is ensured. The curing process requires careful control of time and temperature.

  1. Embossing: The coated and cured aluminum foil is embossed with special equipment to create an attractive pattern on its surface.

  2. Inspection and packaging: The final product undergoes a rigorous quality inspection to verify thickness, width, non-stick properties, and other factors. After passing the inspection, the product is packaged.

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Exclusive Discounts for Food Packaging Companies, Foil Dealers and Distributors

  1. Our team is committed to providing aluminum foil product solutions and high-quality aluminum foil products to customers such as video packaging companies, aluminum foil dealers and distributors, and various commercial supermarkets, and to establish valuable partnerships to ensure that you can get special Discounts and service with unrivaled quality and proven track record
  1. Factory Direct Prices – Means You Get The Lowest Prices Ever! No middlemen add extra fees. Our customers are our biggest customers and your satisfaction is our top priority.
foil food container
  1. Providing priority planning services for food packaging materials – allowing you to give your customers the results they want immediately and claim to save them time and money through our low cost products and efficient service. All information will be organized and always ready for you to present to customers when they contact you.
  2. Exclusive discounts on bulk orders – the more you do with us, the happier your business will be!

Frequently Asked Questions

We have compiled a list of the most frequently asked questions about our Non-stick Embossed Aluminum Foil here for your convenience, but if you have any other questions, please feel free to contact us.

Can I Get a Sample Before Place The Order?

Yes,Yutwin accept to provide samples of Aluminium Foil Trays | Foil Pans for your testing purposes.
 
Yutwin udnerstand it’s common practice for many businesses to provide samples before a full order is placed. This allows you to evaluate the product’s quality and suitability for your specific needs.

Can You Produce Aluminium Foil Trays | Foil Pans in Specific requests for Us?

Yes, as an aluminum foil manufacturer, Yutwin have the capability to produce non-stick embossed aluminum foil according to your requirements. This is part of our commitment to providing customized solutions that meet our clients’ unique needs. Please provide us with the specifications, and we will do our best to fulfill your request.

What is Your MOQ For The Order?

The Minimum Order Quantity (MOQ) can vary depending on the product and the specific terms of the manufacturer. To provide you with accurate information, could you please specify the particular product you’re interested in? However, we generally aim to be flexible to accommodate both large-scale and smaller orders.

How Can I Get a Quote For The Aluminium Foil Trays | Foil Pans?

To get a quote for the non-stick embossed aluminum foil, you can directly contact Yutwin sales team via email or phone. Please provide detailed specifications such as the quantity, thickness, width, and any custom requirements you may have. Our team will respond promptly with a detailed quote based on your needs. If you have any further questions or need assistance, don’t hesitate to reach out.

How do you make aluminum foil not stick?

To prevent aluminum foil from sticking to food, there are a few methods you can employ:

  1. Use non-stick aluminum foil: This type of foil is coated with a food-grade, non-stick material on one side, typically a silicone-based substance.

  2. Apply oil or butter: If you’re using regular aluminum foil, lightly greasing the surface with cooking oil or butter can help prevent food from sticking.

  3. Cook on the shiny side: If you don’t have non-stick foil, another common practice is to place food on the shiny side of standard aluminum foil. Some people find this side less prone to sticking, though the difference is not significant.

  4. Use parchment paper: Another alternative is to place a layer of parchment paper between the food and the foil, which will act as a barrier and prevent sticking.

Please note that different foods and cooking methods may require different solutions.

What is the nonstick coating on aluminum foil?

The nonstick coating on aluminum foil is usually a food-grade silicone oil coating. This coating is applied to one side of the foil to prevent food from sticking to it. It’s particularly useful when cooking sticky or delicate foods that might otherwise adhere to the foil. When using non-stick aluminum foil, it’s important to place the food on the side with the non-stick coating, which is typically the duller side.
 

Is non-stick aluminum foil healthy?

Non-stick aluminum foil is generally considered safe for use in cooking. The non-stick coating is typically made of food-grade materials, such as silicone oils, that do not harm human health under normal cooking conditions.

However, there are some considerations to keep in mind:

  1. Overheating: Any kind of non-stick coating, including that on aluminum foil, can potentially degrade and release fumes if subjected to very high temperatures. However, this usually requires temperatures higher than normal cooking temperatures.

  2. Acidic or salty foods: There has been some research suggesting that using aluminum foil to cook acidic or salty foods may lead to tiny amounts of aluminum leaching into the food. The amount is typically very small and considered safe by food safety standards, but people concerned about this may wish to limit their use of aluminum foil with such foods.

  3. Quality of the product: As with any product, the safety can depend on the quality of the product. Ensure that you are purchasing your non-stick aluminum foil from a reputable manufacturer that meets food safety standards.

Is aluminum foil pure aluminum is it coated with anything?

Aluminum foil is typically made from pure aluminum, but it can also contain small amounts of other metals to enhance certain properties. This mixture is rolled out into thin sheets to create the foil.

In its standard form, aluminum foil is not coated with anything. However, some specialized versions of aluminum foil may have coatings. For example, non-stick aluminum foil is coated on one side with a food-grade, non-stick material, often silicone oil. This coating prevents food from sticking to the foil.

There are also versions of aluminum foil that are coated for specific industrial applications, such as for insulation or for resistance to certain chemicals.

When using aluminum foil in food preparation, it is important to use food-grade aluminum foil that is suitable for the intended use, such as standard aluminum foil or non-stick aluminum foil for cooking and baking.

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